Custom Foam Inserts

If you require cases with CUSTOM FOAM INSERTS Caseline has this sorted through our sister company Intricut
Intricut has positioned itself as the leading custom case insert provider.

Our long experience in customising superbly fitting foam case interiors for a large range of case manufacturers allows us to deliver a superior service, product and price.

Manufactured from dense Polyethylene (PE) foam and faced with a thin layer of chemical resistant Polypropylene (PP), your individual products are digitised into our CAD software to enable customising to individual case layouts.
With the ability to mix and match colours we are able to supply our inserts with a “failsafe” control system so that items are always returned to your case.

Products and services offered:

Custom design foam interiors
Protection and presentation
Screen printed PP surfaces
Colour coded identification
Closed cell polyethylene foam
Convoluted foam
Open cell foam
Free quote

For a no obligation quote on custom foam please email sales@caseit.com.au

click the thumbnails to enlarge insert shots

PICK AN PLUCK FOAM

Pick and Pluck is a Foam insert that consists of blocks pre-scored high-density foam that can be easily "plucked" to provide a snug fit for equipment and accessories. Pick and Pluck inserts will protect your equipment in even the toughest and most abusive trips. Also known as Pinch & Tear, Diced Foam, Pick N Pluck or Perforated Foam.

TIPS ON HOW TO PICK AND PLUCK

Place all of your equipment on top of the pre-cut grid. Distribute until you have a suitable arrangement. Leave adequate space between each piece of equipment.
- Light weight items minimum separation: 1/2"
- Delicate light weight items (e.g.. cameras, laptops) suggested separation: 1" to 1-1/2"
- Medium weight items (10 to 20 lbs.): 1-1/2" to 2" of separation.
- Heavier items: consider using a firmer material (closed cell Polyethylene foam) or a combination of open cell Polyurethane with a cap of closed cell Polyethylene foam.
For maximum protection keep equipment inside pre-cut grid area.
Handy hint: For reference guide stick toothpicks in at four corners of plug to be removed. CAREFULLY AND SLOWLY remove whole plug in one piece.
Insert equipment into designated areas. Item should fit very snugly in all directions. With smaller pieces of equipment, save removed foam plugs; cut to correct height and replace (your smaller equipment is now easily accessible).
If you find you’ve made a mistake and have any loose areas, cut off corresponding piece from cutout and glue back to wall with spray contact adhesive made for polyester foam (3M™ Super 77 Spray Adhesive is available at most art or office supply stores). Follow the application directions on the spray can.

pick n pluck foam